RV Roof Replacement: Professional TPO Membrane Installation
When an RV roof coating reaches its limits, a full RV roof replacement goes deeper: we strip everything down to the deck, remove old membranes, flashings, vents, and AC units; replace rotten plywood and reinforce joists as needed; then install a brand-new, heat-welded TPO membrane for ultimate leak protection and structural integrity. With over 100 full replacements under our belt, RV Roof Worx guarantees a watertight roof that outperforms factory installations and withstands decades of use.
Signs You Need an RV Roof Replacement
Widespread Membrane Delamination:
Bubbling, separation, or large soft spots across the roof
Excessive Ponding Water:
Coating failures leading to standing water that accelerates damage
Rotten or Damaged Plywood:
More than three sheets showing rot, warping, or structural weakness
Repeated Leak Repairs:
Multiple patch jobs in the same areas indicate coating limits have been exceeded
Our RV Roof Replacement Process
Our comprehensive approach ensures your RV roof is professionally replaced with attention to detail at every step.
1. Comprehensive Roof & Substrate Inspection
We assess membrane condition, plywood integrity, vents, AC units, and underlying framework to determine replacement scope.
2. Removal of Existing Roofing System
Carefully strip off all old coatings, TPO or rubber membranes, vents, AC units, and related flashings.
3. Plywood Repair & Replacement
Replace rotten or warped plywood panels with marine-grade materials.
4. TPO Membrane Installation
Heat-weld seams for a monolithic, waterproof surface across the entire roof.
5. Flashing & Termination Seals
Instead of traditional lap sealants, we use maintenance-free solutions for all terminations.
6. Final Inspection & Quality Check
Conduct water tests and detailed visual inspections to confirm leak-free performance.
Benefits of a Professional Replacement
Long-Term Durability
TPO membranes resist UV, punctures, and ponding water better than coatings alone.
Structural Integrity
New plywood substrates eliminate soft spots and strengthen your RV's roof structure.
Seam Reinforcement
Our fiber-reinforced silicone system provides maintenance-free joints that move with your RV.
20-Year Warranty
Comprehensive coverage on materials and workmanship ensures peace of mind.
On-Site Convenience
We come fully equipped - no need to move your RV.
Cost & Pricing
Professional RV roof replacement is an investment in your RV's longevity. Our transparent pricing reflects the quality of materials and workmanship.
Our transparent pricing starts at $150 to $275 per linear foot, reflecting:
Plywood replacement and structural repairs
Premium TPO membrane materials
Skilled labor time and expertise
Fiber-reinforced seam detailing
For a tailored estimate, request a free on-site consultation.
Why Choose RV Roof Worx
Proven Expertise
Over 100 full roof replacements completed nationwide
Comprehensive Service
End-to-end replacement - from inspection and plywood repair to TPO installation and final testing
Customer-Focused
On-site service where your RV is parked; clear communication and no hidden fees
Quality Assurance
A house-built replacement system integrating primer, membrane, silicone, and fabric tape for top-tier performance
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Before and after
How to Get Started
1
Schedule a Free Inspection
Contact us online or by phone to book a convenient on-site assessment
2
Receive Your Detailed Quote
We’ll provide transparent pricing per linear foot covering all replacement components
3
Enjoy a Leak-Free Roof
Our certified technicians deliver precise installation and back it with our 20-year warranty
Request a Quote or Ask Questions
Have a specific concern or need a detailed estimate? Fill out our simple form, and our team will respond promptly
When your roof is structurally sound but needs protection and minor repairs, our professional RV roof coating service applies a silicone fiber-reinforced membrane to seal seams and extend lifespan
For targeted fixes like leak repairs, sealant renewal, and patching, trust our RV roof repair experts to restore your roof using industry-leading materials and techniques
FAQ
What does an RV roof replacement include?
Our full replacement service removes all old membranes, flashings, vents, and AC units, replaces damaged plywood and joists as needed, and installs a brand-new heat-welded TPO membrane with fiber-reinforced seams.
How long does an RV roof replacement take?
Depending on the size and condition of your roof, most replacements are completed within 2-3 days, including prep, installation, and curing time.
How long will the new TPO membrane last?
A professionally installed TPO roof, like the one we provide, can last 20-30 years or more with proper maintenance, outperforming original factory membranes.
How do I know if I need a full replacement instead of a coating?
If your membrane shows widespread delamination, standing water issues, or if more than three plywood panels are compromised, a full replacement is the recommended solution.
What warranty is offered with the replacement?
We provide a 20-year warranty covering materials and workmanship, ensuring your investment is protected.
Can you perform the replacement on-site?
Yes-our team comes to your location, fully equipped to handle inspections, repairs, and installation without moving your RV.
Can I use coating instead of a full TPO replacement?
Absolutely. Our silicone fiber-reinforced coating can serve as an alternative to TPO-but only with careful preparation. We begin by inspecting whether the existing membrane can act as a stable base layer. If the membrane is sound and repairs are limited to three plywood sheets or fewer, we'll remove delamination, prep seams meticulously, and apply our coating directly over the deck. For roofs with widespread delamination or weak adhesion, you have two options: remove the old membrane and use our reinforced silicone system for powerful long-term protection, or choose a full TPO membrane replacement for maximum durability. Either way, our team evaluates your roof on-site and recommends the best solution.